XC-116 High-Speed Intelligent Paper Cup Forming Machine
The Automatic High-Speed Paper Cup Forming Machine is a precision-engineered industrial solution designed for the continuous production of eco-friendly disposable paper cups. Built for high-volume manufacturing, it supports a wide range of cup sizes from 2oz to 16oz (60ml–480ml) and operates at stable production speeds of 100 to 120 cups per minute, making it an essential solution for modern sustainable packaging lines.
- Production Capacity: 100 – 120 pcs/min (Stable Operation)
- Cup Size Range: 2 oz – 16 oz (Interchangeable Molds)
- Paper Material: Single / Double PE Coated Paper, PLA, Biodegradable Paper
- Paper Thickness: 150 – 350 gsm (±20 gsm)
Product Overview
This machine is compatible with single- or double-sided PE-coated paper, as well as biodegradable paper featuring a PLA coating, accommodating a paper weight range of 150–350 g/m². This ensures the production of sturdy and durable cups suitable for both hot and cold beverages.
Utilizing an electro-thermal sealing system and a multi-station automatic forming process, the machine guarantees exceptional structural integrity and reliable leak-proof performance—even when processing heavy-gauge PE- or PLA-coated paper. An advanced drive mechanism, coupled with an automatic oil-bath lubrication system, ensures smooth and low-noise operation; this minimizes mechanical wear and significantly extends the machine’s service life during continuous 24/7 production cycles.
Equipped with an intelligent PLC control system and a user-friendly touchscreen interface, the machine facilitates efficient and precise operation. To ensure production stability and product quality, the entire unit integrates eight photoelectric sensors covering critical stages, including paper detection, feeding verification, cup body transfer and positioning checks, bottom paper feeding, bottom punching and blank detection, cup ejection verification, and paper cup counting (including chute blockage monitoring).
With its reliable performance, intelligent monitoring system, and compatibility with eco-friendly materials, this machine offers manufacturers worldwide an efficient and dependable solution for producing high-quality paper cups for the food and beverage industry.
Technical Specifications
| Item | Specification |
|---|---|
| Model | XC-116 High-Speed Fully Automatic Paper Cup Machine |
| Production Capacity | 100 – 120 pcs/min (Stable Operation) |
| Cup Size Range | 2 oz – 16 oz (Interchangeable Molds) |
| Paper Material | Single/Double PE Coated Paper, PLA, Biodegradable Paper |
| Paper Thickness | 150 – 350 gsm (±20 gsm) |
| Sealing Technology | Ultrasonic Side Sealing & Hot Air Bottom Sealing |
| Power Supply | 3-Phase 380V |
| Total Power | 18 kW |
| Air Consumption | 0.4 m³/min (0.6 – 0.8 MPa) |
| Control System | Delta PLC Control System with Delta Touch Screen |
| Lubrication System | Mechanical Oil Bath Lubrication |
| Machine Weight | 2700 kg |
Mechanical Structure
FAQ
The ultrasonic sealing system enables high-speed, glue-free bonding of cup side seams. Unlike traditional heating bars, ultrasonic technology generates heat only at the point of contact, resulting in a cleaner, smoother, and more uniform seam.
This method creates a more robust seal—particularly suitable for double-layer PE-coated paper—effectively preventing leakage while simultaneously reducing energy consumption. The resulting cups feature a more aesthetically pleasing appearance and reliable sealing performance, making them suitable for both hot and cold beverages.
The automatic lubrication system continuously supplies oil to critical moving parts such as gears, cams, and bearings during operation. This significantly reduces mechanical friction and heat buildup, which are the primary causes of wear in high-speed machinery.
By maintaining consistent lubrication, the system ensures smoother machine operation, lower noise levels, improved stability, and a longer service life, while also reducing the need for frequent manual maintenance.
The machine is designed to process a wide range of paper materials, including single-PE coated paper, double-PE coated paper, and environmentally friendly PLA-coated paper.
It supports paper weights ranging from 150 to 350 gsm, allowing manufacturers to produce different cup sizes—from small espresso cups to larger beverage containers. This flexibility makes the machine suitable for both traditional plastic-coated cups and eco-friendly biodegradable cup production.
The PLC (Programmable Logic Controller) with a touch-screen interface acts as the central control unit of the machine. It monitors every production stage in real time, from paper feeding and cup forming to rim curling and cup collection.
If any abnormal condition occurs, such as a paper jam or bottom sealing issue, the system automatically detects the fault and stops the machine to prevent material waste and potential damage. This intelligent control system improves production accuracy, operational efficiency, and ease of use for operators.
The rim curling (rimming) process is controlled through a multi-stage heating and forming system. The top edge of the cup is gradually softened before curling, allowing the machine to form a smooth, round, and reinforced rim.
This process ensures consistent rim quality, which is essential for secure lid fitting and a comfortable drinking experience, meeting the quality standards required by premium paper cup brands and food packaging manufacturers.
